Frito-lay plans eco-friendly chips factory in Casa Grande

Sunchips (Image updated August 2015)

November 15, 2007

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Frito-Lay is embarking on an ambitious plan to change the way its Casa Grande factory operates, and in the process, create a new type of snack: the environmentally benign chip.

Goal is to take the Casa Grande plant off the power grid, or nearly so, and run it almost entirely on renewable fuels and recycled water. Net zero, as the concept is called, has the backing of the highest levels of corporate executives at PepsiCo the parent company of Frito-Lay.

There are benefits besides the potential energy savings. Like many other large corporations, PepsiCo is striving to establish its green credentials as consumers become more focused on climate change. There are marketing opportunities, too. The company, for example, intends to advertise that its popular SunChips snacks are made using solar energy.

The retrofit of the Casa Grande factory, scheduled to be completed by 2010, would reduce electricity and water consumption by 90 percent and its natural gas use by 80 percent. Greenhouse gas emissions would be cut by 50 percent to 75 percent, the company said.